CELLGUARD™ Wired

CELLGUARD™ Wired

The CELLGUARD™ Wired Battery Monitoring System (BMS) delivers economical, yet highly accurate and reliable remote health analysis of stationary batteries in applications with high electromagnetic noise.

ENSURE UPTIME WITH 24/7 MONITORING

Utility personnel are provided with continuous 24/7 monitoring of key battery performance indicators to help enable proactive maintenance, ensure battery performance, and deliver uninterrupted uptime when it matters the most.

KEY ADVANTAGES

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WIRED COMMUNICATION

The wired system connections deliver solid noise immunity and are perfect for challenging high noise environments such as data center uninterrupted power supplies. 

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INTERNAL RESISTANCE TESTING

This system tests a given battery’s internal resistance at a pre-determined interval. The results are then collected and presented as a trend, providing the user with genuine DC power plant performance insight.

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SOLID HARDWARE

Comprised of a control module, battery sensor modules, one or more string sensor modules, and a current transducer, the system provides continuous 24/7 monitoring of key battery performance indicators

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BATTERY ASSET MANAGEMENT

All key battery health indicators are tracked, displayed and communicated through the CELLTRAQ™ Battery Asset Management Software, providing visibility to any potential change in the performance characteristics and expectations of each battery within the critical power system.

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SOLID HARDWARE

The CELLGUARD™ Wired Battery Monitoring System ideal for all mission-critical DC power plants including UPS, data center, rail / subway, airport, telco, utility power generation, utility substation, and manufacturing, as well as fire and safety systems.

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BATTERY SENSORS

One battery sensor module per battery is capable of monitoring internal resistance, voltage, and temperature, delivering a comprehensive battery state of health analysis.

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CONTROL MODULE

The control module records critical performance elements including alarms and discharge events. Alarm parameters and thresholds are managed through the control module which also delivers real-time system data through the web-based CELLTRAQ™ Battery Asset Management Software.

The Control Module can communicate via RS485, Ethernet, MODBUS/RTU, MODBUS/TCP, and SNMP protocols.  Data derived from the BMS is easily integrated into most third-party systems. 

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STRING SENSOR & CURRENT TRANSDUCER

One string sensor module per string, in conjunction with a string current transducer provides monitoring of the string voltage, current, and ambient temperature.

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BATTERY ASSET MANAGEMENT SOFTWARE

Users can remotely access battery performance data and configure measurement parameters and thresholds via the CELLTRAQ™ Battery Asset Management Software.

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BATTERY STRING STATE-OF-HEALTH

Get real-time access to critical battery and string performance and resistance data including threshold warnings and alarms.

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CONSOLIDATED DATA

Multi-string and multi-site management is made intuitive and easy with centralized access to the battery performance data of an entire network.

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PERFORMANCE REPORTING

Analyze and configure reporting data for all sites and strings with user-customized reports that can be exported as PDFs or spreadsheets for simplified compliance reporting.


 

ONCE THE PRODUCT SHIPS, WE'RE JUST GETTING STARTED

 

The Franklin Electric Grid Solution Technical and Field Support Teams are here to assist with training, installation, and support. Our Field team will come to your site for training or installation supervision and our Support Center staff is available to assist with troubleshooting, warranty processing, and software installation support.

System Components

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1. Control Module

2. Battery Sensor Module

3. String Sensor Module

4. Current Transducer

5. CELLTRAQ Data Management Software

Specifications

Environmental

  • Operating temperature: -10°C to 50°C
  • Humidity: 5% to 95%

 

Monitoring Capability

  • Maximum batteries on a single String: 150
  • Control module string maximum: 6
  • Control module battery maximum: 360

 

Battery Types

  • 1.2V, 2V, 6V, 12V (capacity less than 3000AH)

 

Insulation

  • 2000 VAC

 

Weight

  • Control module: 0.3 Kg
  • Battery sensor module: 75 g
  • String sensor module: 80 g

Controller Module Communication Interfaces

  • Serial Comm. Port: RS485 Modbus/RTU
  • RJ45 Ethernet Comm. Port: SNMP, Modbus/TCP
  • RJ22 Module Comm. Port: COM1-COM3 UART

 

Power Requirements

  • Control module: 85 to 264VAC, 110 to 370VDC (48VDC Optional), 15W
  • Battery sensor module: < 13mA (1.2V, 2V) or 7mA (6V, 12V) from battery
  • String sensor module: 10.8 to 13.8VDC, 2W, power from control module

 

Approvals & Certifications

  • EMC Certification: EN61326-1:2013, EN61326-2-1:2013
  • Safety Certification: EN61010-1:2010, UL61010-1:2013
  • CE

 

Reliability

  • Auto reboot trigger: built-in WDT
  • MTBF: 100,000 hours

 

Measurement & Accuracy

Component Range Accuracy
String Voltage 20 to 800V +/- 0.5%
Battery voltage 1.2V, 2V, 6V, 12V +/- 0.1%
Battery resistance 50 to 65535uΏ +/- 2%, 1uΏ
Battery temperature -5°C to 99.9°C +/- 1°C
String current 0 to 1000A +/- 2%
Ambient temperature -5°C to 99.9°C +/- 1°C

 

 

 

 

 

 

CONTROL MODULES

Model Description
CGBC-600-WD CELLGUARD™ wired battery monitoring control module, LCD Display, 120 volts AC power, manages 6 strings maximum, 300 cells on one string maximum, 360 cells on a module maximum
CGBC-648-WD CELLGUARD™ wired battery monitoring control module, LCD DISPLAY, 48 volts DC power, manages 6 strings maximum, 300 cells on one string maximum, 360 cells on a module maximum
  • A system (consisting of one control module, multiple battery sensors, and one or more string sensor modules) is capable of monitoring one serial string or multiple parallel strings.

BATTERY SENSOR MODULES

Model Description
CGS3-02V-WD CELLGUARD™ wired battery monitoring battery sensor module for 2V batteries
CGS3-06V-WD CELLGUARD™ wired battery monitoring battery sensor module for 6V batteries
CGS3-12V-WD CELLGUARD™ wired battery monitoring battery sensor module for 12V batteries
CGS3-1V-WD CELLGUARD™ wired battery monitoring battery sensor module for Ni-Cad
  • All battery harnesses, interconnect cables, and tabs are ordered separately.

STRING SENSOR MODULES

Model Description
CGVTC3-600-WD CELLGUARD™ wired battery monitoring string sensor module with ambient temperature sensor, 1000A maximum, includes current transducer

Included in the Kit

  • Temperature/Current (TC) Module
  • Current Transducer
  • Interconnect Return Cable, 8 meter, with RJ22 plugs
  • Spare RJ22 plugs (qty 18)
  • Interconnect Cable, 30 cm, with RJ22 plugs
  • Current Transducer Cable with Temperature Sensor

SENSOR MODULE ADDRESS MODIFIER

Model Description
CGS3-AMM-WD Sensor module address modifier

BATTERY HARNESSES

Model Description
CGS3-25BH-WD CELLGUARD™ wired battery harness, 25 cm
CGS3-50BH-WD CELLGUARD™ wired battery harness, 50 cm
CGS3-80BH-WD CELLGUARD™ wired battery harness, 80 cm

BATTERY INTERCONNECT CABLES

Model Description
CGS3-30CBL-WD CELLGUARD™ wired battery interconnect cable, 30 cm, with RJ22 plugs
CGS3-70CBL-WD CELLGUARD™ wired battery interconnect cable, 70 cm, with RJ22 plugs
CGS3-100CBL-WD CELLGUARD™ wired battery interconnect cable, 100 cm, with RJ22 plugs
CGS3-800CBL-WD CELLGUARD™ wired battery interconnect cable, 8 m, with RJ22 plugs
CGS3-RJ22-WD CELLGUARD™ spare RJ22 plugs (qty 100)

BATTERY TABS (8 Packs)

8 packs of battery tabs are included with CELLGUARD™ Wired Battery Monitoring systems at no cost, however, quantities must be specified upon ordering.

Model Description
429-0000015 CELLGUARD™ wired battery tab, 8 mm, U-type (qty 8)
429-0000016 CELLGUARD™ wired battery tab, 6.5 mm, Ring (qty 8)
429-0000017 CELLGUARD™ wired battery tab, 8 mm, Ring (qty 8)
429-0000018 CELLGUARD™ wired battery tab, 10 mm, U-type (qty 8) Model

BATTERY TABS (50 Packs)

Model Description
CGS3-BT6-WD CELLGUARD™ wired battery tab, 6.5 mm, Ring (qty 50)
CGS3-BT8-WD CELLGUARD™ wired battery tab, 8 mm, Ring (qty 50)
CGS3-BT10-WD CELLGUARD™ wired battery tab, 10 mm, U-type (qty 50)